Voice of the Customer
“Converters looking to move away from gravure and offset are truly surprised by what AWP can achieve,” according to Matt Francklow, Managing Director, Creation Reprographics. “We pioneered the Asahi AWP water washable plates technology in the UK from the outset. The plate delivers outstanding performance compared to other photopolymer plates on the market; … the number of repeat clients we now have on board all utilising the technology proves that its exceptional print accuracy and quality is appreciated.”
Another satisfied Asahi customer is Colognia Press, a Czech-based label converter, who needed to find a way to improve OEE. “With the flexo plates we were using, we had excessive stop times to clean or replace plates,” says Bohdan Holona, Manager of Desktop Publishing. “For long-run jobs, this meant half of the time to produce the job was downtime. And even for shorter runs, we were not happy with the consistency from beginning to end of the job, often requiring press stops to clean plates or otherwise adjust quality.” After looking at several alternate solutions, Holona reports the company chose to implement the Asahi AWP platemaking system. “Now,” he says, “We can run a full 10 kilometre job without stopping. We even ran a 22-hour job with one set of plates, no stops, and very consistent quality from beginning to end. It’s been amazing!”
Pinning Technology for Clean Transfer: The Details
A feature of many of Asahi’s flexographic printing plates, Pinning Technology for Clean Transfer enables a clean ink transfer and prevents ink accumulating on the plate surfaces and shoulders in screen areas. This leads to fewer cleaning intervals and reduced press downtime, as well as significant quality improvements. Precise plate register achieved with Asahi plates ensures very high quality process printing with a fixed colour palette, minimising the need to use and manage spot colour inks.
Pinning Technology for Clean Transfer allows a kiss-touch printing pressure setting. It makes use of low plate surface tension, made possible by a specially engineered Asahi polymer chemistry, to inhibit liquid flow. The ink forms a globule, with a large contact angle and high pinning point. This results in a cleaner and more homogeneous ink transfer from plate to substrate, helping flexographic printers meet the ever-increasing quality demands of their customers.